The Hidden Costs of Oil Mist in Manufacturing

In the world of precision engineering and manufacturing, oil mist is often an invisible threat, quietly eroding productivity, safety, and profitability. While it may seem like a minor nuisance, the cumulative impact of oil mist contamination can be surprisingly costly.

What Is Oil Mist?

Oil mist is generated when lubricants and coolants are atomized during machining processes. These microscopic droplets can linger in the air, settle on surfaces, and infiltrate sensitive equipment. Though often overlooked, the consequences of poor oil mist management are far reaching.

The Hidden Costs You Might Be Ignoring

Recent insights reveal that oil mist can quietly drain resources in multiple ways:

·         Machine Downtime: Mist can infiltrate control panels and electronics, leading to unexpected breakdowns and costly repairs.

·         Workforce Absences: Poor air quality contributes to respiratory issues and other health problems, resulting in sick days and the need for temporary staff.

·         Cleaning Expenses: Oil mist settles on floors and walls, creating slippery surfaces and increasing the frequency and cost of cleaning.

·         Compliance Risks: Failing to meet air quality standards can trigger intervention from regulatory bodies like the HSE, potentially leading to fines or operational restrictions.

These issues may seem minor in isolation, but together they chip away at operational efficiency and profitability.

The Filtermist Solution

With over 55 years of expertise, Filtermist offers high efficiency oil mist extraction systems that do more than just clean the air:

·         Reduce Unplanned Downtime by protecting sensitive machinery

·         Safeguard Employee Health with cleaner air

·         Lower Cleaning and Maintenance Costs

·         Support COSHH Compliance and LEV Testing

Every new Filtermist unit comes with a 5 year warranty, underscoring the company’s confidence in its technology and commitment to long term value.

Clean Air Is a Smart Investment

Clean air isn’t just a regulatory checkbox, it’s a strategic asset. Investing in oil mist extraction not only protects your workforce and equipment but also enhances productivity and reduces hidden costs that quietly erode your bottom line.

If you're still treating oil mist as a minor issue, it might be time to rethink your approach. Because when it comes to air quality, what you don’t see can hurt you, and your profits.